Leica Cleanliness Expert Quality Assurance Software by Leica Microsystems Europe

Quality Assurance with Leica Cleanliness Expert Microscope Software for Quality Assurance. Manufacturers need to assess the cleanliness and integrity of components and liquids to ensure a safer, defect-free end product. Microscopic analysis of cleanliness is an essential workflow step in modern manufacturing processes, especially when complex systems as gearboxes, turbines or engines are assembled using various components from multiple suppliers. The quality, durability, and life cycle of a fin... Read more


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Leica Cleanliness Expert Quality Assurance Software
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Quality Assurance with Leica Cleanliness Expert Microscope Software for Quality Assurance.

Manufacturers need to assess the cleanliness and integrity of components and liquids to ensure a safer, defect-free end product. Microscopic analysis of cleanliness is an essential workflow step in modern manufacturing processes, especially when complex systems as gearboxes, turbines or engines are assembled using various components from multiple suppliers. The quality, durability, and life cycle of a final product depend on the quality and characteristics of the material, fitting tolerances, and overall cleanliness of a surface or particle load. A defect in a single component can lead to the breakdown of the entire end product.

Leica Cleanliness Expert microscope software is a quantitative quality assurance system that allows you to monitor, analyze, and document component quality during the manufacturing process and before a component is integrated with an end product. Leica Cleanliness Expert is ideal for all applications involving particle classification and characterization on circular shaped substrates. The software typically supports users in the automotive, galvanic, and aviation sectors, as well as the pharmaceutical industry. It is particularly useful to conduct analyses when hydraulic fluids are concerned.


Advantages:

  • Tailor-made solutions - Cleanliness Expert systems are complete solutions and include a microscope, a digital camera and an image analysis system.
  • High-throughput automation - The coded or motorized microscope produces fully reproducible settings and ensures there will be as little user influence as possible.
  • Full manual control - Users who prefer this system have no requirement of coded and motorized functions except for the scanning stage and motorization of the focus drive.
  • Entry-level digital imaging - Provide users with data on particle length and breadth as well as the differentiation between reflective and non-reflective particles.

Features:

  • User-friendly graphical user interface
  • Guided analysis workflow
  • Automatic differentiation between reflective (metallic) and non-reflective (plastic) particles
  • Length measurement
  • Breadth measurement
  • Height measurement 
  • Supported standards: user-defined, ISO 16232 (VDA 19), ISO 4406, USP 788, etc.
  • Differentiation between particles and fibers