Manufacturing
We manage the full, regulated production of your complex devices. Our global facilities offer end-to-end assembly, from circuit boards (PCBA) to final system integration, reinforced by integrated testing and adherence to global quality standards. This delivers predictable quality and reliable supply at scale.
Receive your quote directly from the manufacturer.
Plexus provides full-system manufacturing for highly complex life science instruments in ISO 13485-certified facilities:
- End-to-End Manufacturing: We handle everything from high-complexity printed circuit board assemblies (PCBA) to final system-level assembly (High-Level Assembly, HLA) and complete box-builds.
- Integrated Test and Inspection: We implement comprehensive, validated testing and inspection protocols throughout the assembly process—not just at the end—to guarantee the uncompromising performance and safety of every device.
- Fulfillment and Logistics: Beyond manufacturing, we manage secure storage, packaging, regulatory labeling, and the global distribution of your finished products, ensuring they reach end-users efficiently.
Technology readiness levels: A framework to help accelerate life science instrument development
Critically evaluating the commercial readiness or maturity of technology for a life sciences product can be challenging. Plexus has found great value in using the Technology Readiness Levels (TRL) framework to help scope life science instrument development projects, build alignment, identify risks and bring clarity to life sciences project management.
Resource details:
- Document type: Application notes
- Page count: 16
- Read time: 24 mins
Quidel Sofia 2 Fluorescent Immunoassay Analyzer
In this case study, Plexus showcases how it worked with Quidel, a leader in diagnostic healthcare, to rapidly scale production of the Sofia® 2 fluorescent immunoassay analyzer to support increased demand for point-of-care testing devices used in the fight against COVID-19.
Resource details:
- Resource type: Case studies
- Pages: 4
- Read time: 6 mins
Is your life science technology ready for manufacturing?
Product development is complex, and it’s crucial to consider key factors that can prevent manufacturing delays.
In this article, Plexus outlines how to build a successful product, develop a strategy for supply chains and implementation of manufacturing tests, and how the Plexus product development process can support you in the timely launch of life-changing products.
Resource details:
- Resource type: Application notes
- Pages: 5
- Read time: 8 mins
Thermal cycling for a point-of-care molecular diagnostics instrument
In this case study, Plexus showcases how it supported a major molecular diagnostic OEM to develop a custom solution. Find out how Plexus supported the successful commercial introduction of MDx solutions to enable better healthcare outcomes.
Resource details:
- Resource type: Case studies
- Pages: 5
- Read time: 8 mins
Three key considerations to ensure a reputation for life science innovation
Life science technology demands fast-paced innovation. In this article, Plexus outlines the keys to staying at the forefront of life science product innovation, including how the right partner can cement your place as a leader in life science innovation.
Resource details:
- Resource type: Application notes
- Pages: 4
- Read time: 6 mins
Smart engineering strategies to future proof your system development
Wednesday, February 18 at 16:00 GMT | 17:00 CET | 11:00 EST | 08:00 PST
Transforming a life sciences or MedTech concept into a scalable, production-ready product requires early alignment between science, engineering, regulatory strategy, manufacturing, and supply chain planning.
In this SelectScience® webinar, experts from Plexus discuss how engineering-led system development can help future-proof medical and life sciences products, from early assay development through to high-volume production. The session explores how early collaboration across R&D, quality, regulatory, product strategy, hardware, and software teams can reduce development risk, support long-term data capture, and improve readiness for commercial launch.
Attendees will learn how to anticipate the technical, regulatory, and manufacturing challenges that can determine whether a promising scientific breakthrough becomes a reliable, scalable, and commercially viable product.
Certificate of attendance
If you attend the live webinar, you will automatically receive a certificate of attendance, including a learning outcomes summary, for continuing education purposes. If you view the on-demand webinar, you can request a certificate of attendance by emailing editor@selectscience.net.
Webinar details
- Cost: Free to attend
- Location: Online
- Duration: 60 minutes
Registration is required to secure your place. If you register but cannot attend live, you will receive a link to the on‑demand recording once it becomes available.
