Next-Generation Sparger Technology Sets New Standards for Cell Culture Performance in Single-Use Systems

18 Sept 2013
Sarah Thomas
Associate Editor

Next-generation sparger technology sets new standards for cell culture performance in Thermo Scientific HyPerforma Single-Use Bioreactor BioProcess Container systems. Cell growth is dependent on the availability of the right amount of oxygen in the bioprocess. Sparging controls the air and gas flow to create the optimal environment for cell growth.

The new sparger design in Thermo Scientific HyPerforma Single-Use Bioreactor (S.U.B.) BioProcess Container systems is engineered to produce a consistent bubble size for predictable scale up and performance from the Thermo Scientific 50L to the 2000L S.U.B. The new dual sparger design consists of a micro- and macro-sparger integrated into the standard Thermo Scientific S.U.B. BioProcess Container systems.

“This new micro- and macro-sparge configuration is gentle on cell cultures at high gas flow rates, provides sufficient O2 delivery and dramatically increases CO2 stripping capacity,” said Millie Ullah, senior product manager for single-use systems at Thermo Fisher Scientific. “This next-generation design sets a new standard of performance, flexibility, and ease of use during scale-up for all cell culture applications.”

Thermo Fisher showcased its new HyCell TransFx media this week at the BioProcess International Conference and Exhibition, September 17-19, 2013, Hynes Convention Center, Booth # 611.

The micro-sparger incorporates a porous frit design that produces small bubble sizes in the range of 20-40m, creating a higher surface area and better oxygen transfer. The new macro-sparger, known as the Drilled Hole Sparger (DHS), is a film-based sparge disc with laser drilled pores that have a specific size and quantity tailored for each S.U.B. volume. The larger air bubbles of the DHS support the micro-sparge with oxygen transfer and improve the removal of CO2.

HyPerforma™ S.U.B. TK 250L Single-Use Bioreactor

Thermo Fisher Scientific

The Thermo Scientific™ HyPerforma S.U.B. TK 250L system combines the experience of hundreds of single-use stirred-tank bioreactors used in the industry today with a state-of-the-art controller system for a turnkey bioprocessing solution.This out-of-the-box solution dramatically shortens implementation time and reduces upfront cost while providing all the advantages of our open-architecture single-use bioreactors (S.U.B.). HyPerforma™ S.U.B. TK 250L Single-Use Bioreactor Features: A complete single-use, stirred-tank bioreactor system with designated controller. Vessel is designed in industry-proven classical geometry and tank design. Single-use bioprocess containers (BPC) are constructed of CX5-14, a robust, flexible polyethylene film material. Pitched-blade impeller mounted on an angled shaft offers consistent mixing without vortexing, avoiding the need for baffles. Complete turnkey system features minimal setup measured in hours instead of days Safety interlocks control agitation, pressure, and temperature. Control platform offers superior functionality and performance "out of the box". Control system has intuitive, user-friendly touch screen user interface. Cable and tubing management system eliminates clutter, allowing you to work and navigate around the system with ease. Easy to clean due to full stainless-steel casing with Nema 4X rating. Small footprint allows maximum floor space efficiency. Graduated viewing window enables volume indication. Complete gassing system includes 6 x MFC. Four variable-speed pumps. Flexible configuration includes right- or left-sided options for vessel and controller unit. Operate both single-use and reusable sensors. Load cells included for accurate weight management.

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