FUJIFILM Diosynth Biotechnologies Chooses ambr250 System for Optimising Microbial Fermentation

15 Sept 2014
Sarah Thomas
Associate Editor

TAP Biosystems (now part of the Sartorius Stedim Biotech Group), a leading supplier of innovative cell culture and fermentation systems for life science applications, is pleased to announce that its ambr250™ automated mini bioreactor system is being successfully used at leading Contract Development and Manufacturing Organization, FUJIFILM Diosynth Biotechnologies, for optimizing their microbial fermentations to accelerate scale-up production of protein-based therapeutics.

Fujifilm’s scientists at Billingham in the UK are using the ambr250 system, with its independent parallel control of 24, single-use 250mL mini bioreactors in their state-of-the-art process development facility to fully evaluate process characteristics of large scale fermenters. The researchers have seen equivalent growth and protein expression profiles when comparing 20L fermenters and the ambr250 mini bioreactors for culturing E.coli and P. pastoris strains expressing a number of model proteins.

Scientists at Fujifilm are also using the ambr250 for DoE (design of experiments) with microbial fermentations saving cleaning and sterilizing time by “replacing reusable steam in place” benchtop bioreactors with this system. Combining the ambr250’s high-throughput capabilities and single-use technology is thus allowing Fujifilm’s scientists to develop and scale-up processes more rapidly.

Dr Simon Dewar, Head of R&D Upstream Operations at FUJIFILM Diosynth Biotechnologies commented: “The ambr250 is at the forefront of microbial fermentation technology. In my 25 years as a fermentation professional, it is the only scale-down fermenter system I’ve seen that is so well executed that it changes everything. Pharma and biotech clients, whom we are developing biological production processes for, see the ambr250 system and realize how much it will advance their process understanding and allow rapid scale-up to manufacturing.”

Mwai Ngibuini, ambr250 Product Manager at TAP Biosystems added: “We’re delighted that such a leading CDMO is using ambr250 so successfully to accelerate process development of protein-based therapeutics. Their research indicates that using the ambr250 system for high-throughput, microbial and mammalian culture scale-up is an intelligent strategy.”

ambr 250 - Bioreactor System

TAP Biosystems

ambr 250™ is a new bioreactor system for parallel fermentation using single-use bioreactors controlled by an automated workstation. The new system, developed with two major industrial partners, builds on TAP’s successful microbioreactor technology, adding increased fermentation volumes, as well as individual bioreactor temperature and impeller control. ambr 250 provides an efficient, high throughput scale-down model for process development.New, single use 100-250ml reactor vessels have been developed for use with the system – avoiding the need to clean reactors and sensors between runs. The design includes a novel “easy connect” process enabling all gas, liquid and sensor connections to be made, quickly and simply, for fast turnaround between experiments.ambr 250 - Bioreactor System Benefits: Fully automated system - media fill, inoculation, sampling and feeding Individual control for each bioreactor vessel - temperature, impeller speed, pH and DO Integrated control of multiple bioreactors (12 or 24) A better tool for process development of microbes Rapid evaluation of a wide range of conditions and cell line/strain performance Excellent scalability to large-scale, bench top bioreactors Process development for biopharma and industrial biotech Process robustness experimentation in support of QbD studies Automation of DOE approaches to process automation

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